Voltage drop and AWG wire gauge calculator

Voltage drop over a DC, single-phase or three-phase cable run, plus AWG wire size to diameter, mm², kcmil and resistance per km, and back.

更新于 已验证的示例:6

V
试一试
Voltage drop
%
Voltage drop: 3.91 %
小数位数:2;取最近值,等距时取偶数末位
Voltage drop
4.68962V
Voltage at the load
115.31V
Power lost in the wire
70.3444W
Nearest AWG
12 AWG
直径
2.05253mm / 0.0808081in
Cross-section area
3.30877mm² / 6.52995kcmil
Resistance at 20 °C
5.211Ω/km / 1.588Ω/kft
Resistance is for solid copper at 20 °C; at a 75 °C conductor temperature it is about 22% higher.
Above the 3% branch-circuit guidance (NEC 210.19(A) note) but within 5% overall.

30 m of 12 AWG copper carrying 15 A drops 4.69 V (3.91% of 120 V), leaving 115.31 V at the load and wasting 70.34 W as heat.

Voltage drop against the usual limits

≤ 3% branch3–5%> 5%035123.91%
计算方法 S
  1. Diameter from the gauge number

    d=0.005 in×92(36−(12))/39=0.0808081 in=2.05253 mmd = 0.005\,\text{in}\times 92^{(36 - (12))/39} = 0.0808081\ \mathrm{in} = 2.05253\ \mathrm{mm}
  2. Area and resistance

    A=πd24=3.30877 mm2,R′=ρA=1.7241×10−80.00000330877=5.21069 Ω/kmA = \frac{\pi d^2}{4} = 3.30877\ \mathrm{mm^2},\quad R' = \frac{\rho}{A} = \frac{1.7241 \times 10^{-8}}{0.00000330877} = 5.21069\ \mathrm{\Omega/km}
  3. Voltage drop

    ΔV=2 IR′L=2(15)(0.00521069)(30)=4.68962 V\Delta V = 2\,I R' L = 2(15)(0.00521069)(30) = 4.68962\ \mathrm{V}

    The current flows out and back, so the wire length counts twice; reactance is ignored.

  4. As a share of the supply

    4.68962120×100=3.908%\frac{4.68962}{120}\times100 = 3.908\%
  5. Power lost in the conductors

    P=2 I2R′L=70.3444 WP = 2\,I^2R'L = 70.3444\ \mathrm{W}

关于Voltage drop and AWG wire gauge calculator

Voltage drop is the voltage lost along a cable because the conductor has resistance. The calculator takes the resistance per metre from the cross-section (R′ = ρ/A, with ρ at 20 °C) and multiplies it by the current and the one-way length: twice for DC and single-phase, because the current goes out and back, and by √3 for a balanced three-phase run. It also converts any AWG size to diameter, mm², kcmil and ohms per km with the ASTM B258 formula, or finds the nearest AWG for a measured diameter.

The default, 15 A over 30 m of 12 AWG copper at 120 V, drops 4.69 V, or 3.91%. That is above the 3% branch-circuit figure in the NEC informational note; 10 AWG brings the same run down to 2.46%.

The result is a resistive estimate at 20 °C. Copper's resistance is about 22% higher at a 75 °C operating temperature, and long AC runs of large cables add reactance, so leave a margin when the result is close to a limit.

计算示例

12 AWG copper

Calculate
AWG → size
Wire gauge (AWG)
12 AWG
Conductor
Copper
直径
2.05253 mm
Cross-section area
3.30877 mm²
Resistance at 20 °C
5.211 Ω/km

核验来源:Python 3.8 math: 0.005 in × 92^(24/39) = 2.0525254 mm; ρ/A with ρ = 1.7241e-8 Ω·m (AWG table: 2.053 mm, 3.31 mm², 5.211 Ω/km)

4/0 AWG is exactly 0.46 in

Calculate
AWG → size
Wire gauge (AWG)
4/0 (0000)
Conductor
Copper
直径
0.46 in
Cross-section area
211.6 kcmil

核验来源:ASTM B258 definition: 4/0 = 0.4600 in = 211.6 kcmil

36 AWG is exactly 0.005 in

Calculate
AWG → size
Wire gauge (AWG)
36 AWG
Conductor
Copper
直径
0.127 mm
Cross-section area
0.025 kcmil

核验来源:ASTM B258 definition: 36 AWG = 0.0050 in

2.05 mm wire

Calculate
Diameter → AWG
Conductor diameter
2.05 mm
Conductor
Copper
Nearest AWG
12 AWG
Exact gauge number
12.01

核验来源:Python 3.8 math: n = 36 − 39·log₉₂(2.05/0.127) = 12.0106

常见问题

What is the maximum allowed voltage drop?

In the US, an informational note to NEC 210.19 recommends at most 3% on a branch circuit and 5% in total for feeder plus branch circuit. The note is advice, not an enforceable rule, although some jurisdictions adopt it. IEC 60364-5-52 and BS 7671 give 3% for lighting and 5% for other loads when the installation is fed from a public low-voltage network, and 6% and 8% from a private supply.

How do you calculate voltage drop in a wire?

Multiply the current by the resistance of the wire that carries it. For DC or single-phase, ΔV = 2 × I × R′ × L, where R′ is the resistance per metre and L the one-way length; the 2 counts the outgoing and return conductors. For balanced three-phase, use √3 (1.732) instead of 2 and compare the result with the line-to-line voltage. 15 A over 30 m of 12 AWG copper (5.21 Ω/km) drops 4.69 V.

How does the AWG number relate to wire diameter?

ASTM B258 defines AWG by a formula: 36 AWG is 0.005 in and 4/0 (0000) is 0.46 in, with 39 equal ratio steps between them, so each gauge number changes the diameter by a factor of 1.1229. Three gauge numbers double or halve the cross-sectional area, and six double or halve the diameter. 12 AWG is 2.053 mm across with 3.31 mm² of metal.

Why is this resistance lower than in NEC Chapter 9 Table 8?

Table 8 lists DC resistance at 75 °C, while this calculator uses solid conductors at 20 °C with copper's resistivity from IEC 60028 (0.017241 Ω·mm²/m). For solid 12 AWG copper, Table 8 gives 1.93 Ω per 1000 ft against 1.59 here; the whole difference is the 55 °C of extra temperature. Stranded 12 AWG is listed slightly higher, at 1.98 Ω per 1000 ft.

How much bigger does an aluminium wire need to be than copper?

About 1.6 times the cross-section, or roughly two AWG sizes larger, for the same resistance and voltage drop. Electrical-grade aluminium conducts 61% as well as copper (IEC 60889), with a resistivity of 0.028264 Ω·mm²/m against copper's 0.017241. The final size must also meet the ampacity tables, and aluminium terminations need connectors rated for it.

“Voltage drop and AWG wire gauge calculator”有多准确?

准确性取决于输入值和方法的假设。十进制运算使用50位有效数字,但估算、数值方法和源数据的精度可能较低;显示时的舍入并不能消除这些限制。 已按独立来源核验的计算示例:6。 例如,“12 AWG copper”根据Python 3.8 math: 0.005 in × 92^(24/39) = 2.0525254 mm; ρ/A with ρ = 1.7241e-8 Ω·m (AWG table: 2.053 mm, 3.31 mm², 5.211 Ω/km)进行核验。

这种方法出自哪里?

ASTM B258 — Standard specification for standard nominal diameters and cross-sectional areas of AWG sizes; IEC 60028 — International standard of resistance for copper (0.017241 Ω·mm²/m at 20 °C); NFPA 70 (NEC) 210.19(A) Informational Note — 3% branch / 5% total voltage drop guidance; Wikipedia — American wire gauge (table of diameters, areas and copper resistance).

关于此计算器

d=0.005 in×92(36−n)/39,R′=ρA,ΔV=k IR′L, k=2 (DC, 1-phase), 3 (3-phase)d = 0.005\,\text{in}\times 92^{(36-n)/39},\quad R' = \frac{\rho}{A},\quad \Delta V = k\,I R' L,\ k = 2\ (\text{DC, 1-phase}),\ \sqrt3\ (\text{3-phase})

来源

  1. ASTM B258 — Standard specification for standard nominal diameters and cross-sectional areas of AWG sizes
  2. IEC 60028 — International standard of resistance for copper (0.017241 Ω·mm²/m at 20 °C)
  3. NFPA 70 (NEC) 210.19(A) Informational Note — 3% branch / 5% total voltage drop guidance
  4. Wikipedia — American wire gauge (table of diameters, areas and copper resistance)

已对照来源验证

此计算器包含 6 个已解示例,答案来自独立来源。这些示例会在测试套件中运行,你也可以在此运行验证。

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