The current flows out and back, so the wire length counts twice; reactance is ignored.
As a share of the supply
1204.68962×100=3.908%
Power lost in the conductors
P=2I2R′L=70.3444W
关于Voltage drop and AWG wire gauge calculator
Voltage drop is the voltage lost along a cable because the conductor has resistance. The calculator takes the resistance per metre from the cross-section (R′ = ρ/A, with ρ at 20 °C) and multiplies it by the current and the one-way length: twice for DC and single-phase, because the current goes out and back, and by √3 for a balanced three-phase run. It also converts any AWG size to diameter, mm², kcmil and ohms per km with the ASTM B258 formula, or finds the nearest AWG for a measured diameter.
The default, 15 A over 30 m of 12 AWG copper at 120 V, drops 4.69 V, or 3.91%. That is above the 3% branch-circuit figure in the NEC informational note; 10 AWG brings the same run down to 2.46%.
The result is a resistive estimate at 20 °C. Copper's resistance is about 22% higher at a 75 °C operating temperature, and long AC runs of large cables add reactance, so leave a margin when the result is close to a limit.
计算示例
12 AWG copper
Calculate
AWG → size
Wire gauge (AWG)
12 AWG
Conductor
Copper
直径
2.05253 mm
Cross-section area
3.30877 mm²
Resistance at 20 °C
5.211 Ω/km
核验来源:Python 3.8 math: 0.005 in × 92^(24/39) = 2.0525254 mm; ρ/A with ρ = 1.7241e-8 Ω·m (AWG table: 2.053 mm, 3.31 mm², 5.211 Ω/km)
4/0 AWG is exactly 0.46 in
Calculate
AWG → size
Wire gauge (AWG)
4/0 (0000)
Conductor
Copper
直径
0.46 in
Cross-section area
211.6 kcmil
核验来源:ASTM B258 definition: 4/0 = 0.4600 in = 211.6 kcmil
36 AWG is exactly 0.005 in
Calculate
AWG → size
Wire gauge (AWG)
36 AWG
Conductor
Copper
直径
0.127 mm
Cross-section area
0.025 kcmil
核验来源:ASTM B258 definition: 36 AWG = 0.0050 in
2.05 mm wire
Calculate
Diameter → AWG
Conductor diameter
2.05 mm
Conductor
Copper
Nearest AWG
12 AWG
Exact gauge number
12.01
核验来源:Python 3.8 math: n = 36 − 39·log₉₂(2.05/0.127) = 12.0106
常见问题
What is the maximum allowed voltage drop?
In the US, an informational note to NEC 210.19 recommends at most 3% on a branch circuit and 5% in total for feeder plus branch circuit. The note is advice, not an enforceable rule, although some jurisdictions adopt it. IEC 60364-5-52 and BS 7671 give 3% for lighting and 5% for other loads when the installation is fed from a public low-voltage network, and 6% and 8% from a private supply.
How do you calculate voltage drop in a wire?
Multiply the current by the resistance of the wire that carries it. For DC or single-phase, ΔV = 2 × I × R′ × L, where R′ is the resistance per metre and L the one-way length; the 2 counts the outgoing and return conductors. For balanced three-phase, use √3 (1.732) instead of 2 and compare the result with the line-to-line voltage. 15 A over 30 m of 12 AWG copper (5.21 Ω/km) drops 4.69 V.
How does the AWG number relate to wire diameter?
ASTM B258 defines AWG by a formula: 36 AWG is 0.005 in and 4/0 (0000) is 0.46 in, with 39 equal ratio steps between them, so each gauge number changes the diameter by a factor of 1.1229. Three gauge numbers double or halve the cross-sectional area, and six double or halve the diameter. 12 AWG is 2.053 mm across with 3.31 mm² of metal.
Why is this resistance lower than in NEC Chapter 9 Table 8?
Table 8 lists DC resistance at 75 °C, while this calculator uses solid conductors at 20 °C with copper's resistivity from IEC 60028 (0.017241 Ω·mm²/m). For solid 12 AWG copper, Table 8 gives 1.93 Ω per 1000 ft against 1.59 here; the whole difference is the 55 °C of extra temperature. Stranded 12 AWG is listed slightly higher, at 1.98 Ω per 1000 ft.
How much bigger does an aluminium wire need to be than copper?
About 1.6 times the cross-section, or roughly two AWG sizes larger, for the same resistance and voltage drop. Electrical-grade aluminium conducts 61% as well as copper (IEC 60889), with a resistivity of 0.028264 Ω·mm²/m against copper's 0.017241. The final size must also meet the ampacity tables, and aluminium terminations need connectors rated for it.
“Voltage drop and AWG wire gauge calculator”有多准确?
准确性取决于输入值和方法的假设。十进制运算使用50位有效数字,但估算、数值方法和源数据的精度可能较低;显示时的舍入并不能消除这些限制。 已按独立来源核验的计算示例:6。 例如,“12 AWG copper”根据Python 3.8 math: 0.005 in × 92^(24/39) = 2.0525254 mm; ρ/A with ρ = 1.7241e-8 Ω·m (AWG table: 2.053 mm, 3.31 mm², 5.211 Ω/km)进行核验。
这种方法出自哪里?
ASTM B258 — Standard specification for standard nominal diameters and cross-sectional areas of AWG sizes; IEC 60028 — International standard of resistance for copper (0.017241 Ω·mm²/m at 20 °C); NFPA 70 (NEC) 210.19(A) Informational Note — 3% branch / 5% total voltage drop guidance; Wikipedia — American wire gauge (table of diameters, areas and copper resistance).